Success Stories

Rapid ILI Fitness-for-Service Assessment

Rapid ILI Fitness-for-Service Assessment

BKO AI delivers automated fitness-for-service and pipeline integrity analytics that rapidly assess in-line inspection (ILI) data, prioritize remediation actions, and support standards-based inspection and repair decisions.

Goals

  • Streamline pipeline fitness-for-service compliance assessments.
  • Reduce manual engineering hours spent screening smart pigging data.
  • Prioritize critical remediation efforts quickly across the network.
  • Integrate real-time field measurements to update inspection intervals.

Challenge

  • High volumes of pipeline corrosion indications from ILI smart pigging.
  • Unsustainable manual engineering efforts required to evaluate every anomaly.
  • Delayed maintenance decisions due to slow data analysis workflows.
  • Inefficient resource allocation and repair budget optimization across networks.

Solutions

  • Deployed automated screening tools aligned with ASME and DNV standards.
  • Integrated first-pass automated assessments of raw ILI inspection reports.
  • Programmed logic to account for inherent tool measurement errors during screening.
  • Built a digital system for field crews to input actual in-trench measurements.

Results

  • Screened and processed over 90 percent of incoming corrosion indications.
  • Significant reduction in engineering hours required for manual defect reviews.
  • Enabled real-time recalibration of inspection intervals using field measurements.
  • Optimized the physical repair budget by focusing on high-risk anomalies.