Success Stories

Advanced Process Control for Texas Chemical Plants

Petrochemicals
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Advanced Process Control for Texas Chemical Plants

BKOAI implemented large-scale Advanced Process Control workflows across Texas chemical plants, successfully improving process stability and controller uptime while reducing manual intervention in complex petrochemical environments.

Goals

  • Improve process stability across large-scale chemical plant units.
  • Increase controller uptime for automated systems.
  • Maximize overall operating performance in production environments.
  • Minimize manual intervention by operators and engineering teams.

Challenge

  • Managing highly complex process dynamics in large petrochemical facilities.
  • Coordinating operations across multiple disparate control systems.
  • Securing high-value production units from operational disruptions.
  • Maintaining control reliability across varied operating environments.

Solutions

  • Designed large-scale Advanced Process Control workflows tailored for chemical plants.
  • Implemented advanced controllers within complex petrochemical environments.
  • Deployed robust process controllers across O&G operating facilities.
  • Configured automated optimization workflows to reduce manual oversight.

Results

  • Achieved high controller uptime across key production units.
  • Demonstrated measurable operational benefits in post-project reviews.
  • Enhanced process stability throughout the Texas manufacturing facilities.
  • Improved overall operating performance of high-value chemical units.