Success Stories

Asset Contextualization

Asset Contextualization

Template-based asset analytics unify KPIs and calculations, providing consistent operational insights for operators and managers

Goals

  • Unify asset performance metrics and calculations across industrial equipment.
  • Standardize analytics methods to reduce inconsistencies in asset evaluation.
  • Reduce manual effort required to map asset data for analysis.
  • Give operators and managers a consistent view of asset performance.

Challenges

  • Inconsistent asset performance metrics create confusion among operators and managers.
  • Manual analytical processes lead to inconsistent methods of evaluating asset performance.
  • Manual asset mapping makes it time-consuming to organize data for analysis.
  • Differences in KPI definitions and calculations make asset performance difficult to compare.

Solutions

  • Deploy BKO's specialized methodology to quickly recreate robust data architectures.
  • Implement standardized, templatized asset-specific analytics to prevent KPI variation.
  • Unify performance calculations to ensure consistent metrics across all systems.
  • Utilize high-speed data migration tools to backfill billions of historical data points rapidly.

Results

  • Backfilled 53 billion data points in three days instead of several months.
  • Achieved unified performance metrics and single-source conclusions for plant operators.
  • Improved overall operational efficiency through enhanced data accuracy and decision-making.
  • Scaled standardized templates seamlessly across multiple plants and diverse equipment types.